By Express HR Solutions on 2025-11-15 15:48:23
Remember 2021?
You had orders piling up, customers ready to buy... and your container of critical parts was stuck. Maybe in China, maybe at the port in Nhava Sheva, or maybe just lost in a local lockdown zone.
We all felt it. For decades, Indian businesses were told to build "lean" and "just-in-time" supply chains. We got really good at it. And then, a tiny virus (and one very stuck ship in the Suez Canal) showed us that "lean" could also mean "brittle."
That "jugaad" mindset that gets us through monsoons and festival rushes? It just wasn't enough.
We were all left holding the bag, frantically calling suppliers and trying to explain delays to angry customers. It was a masterclass in risk management logistics... or rather, a masterclass in what happens when we ignore it.
The pandemic is (thankfully) in the rearview mirror, but the lessons are here to stay. The new business battlefield isn't just about price or quality. It's about supply chain resilience.
The big question is: Is your business actually prepared for the next disruption?
Let's get one thing clear.
Supply chain resilience isn't about having a massive, 12-month stockpile of everything. That’s not resilience; that's just hoarding. It’s expensive, inefficient, and locks up all your cash.
Resilience is about your ability to bend without breaking. It’s the ability to see a punch coming (or take an unexpected one) and not get knocked out.
It’s a system built on visibility, agility, and—most importantly—the right people. It's the core of any good resilient supply chain planning.
The old model was a rigid, unbending steel rod. It looked strong, but when it hit its limit, it snapped. The new model is more like bamboo—flexible, strong, and able to withstand the storm.
So, how do you build this bamboo-like supply chain? It’s not just one big thing; it's a mix of smart strategies.
The "all roads lead from one supplier" model is dead. We learned this the hard way when entire cities and countries shut down.
Supplier Diversification: You need to have a Plan B, C, and D. This means actively sourcing from different suppliers in different regions. Maybe one in Vietnam, one in Eastern Europe, and one right here in India ("Make in India," anyone?).
Geographic Diversification: This also applies to your warehousing. Instead of one massive national hub, the post-pandemic supply chain in India demands a "hub-and-spoke" model. Think: smaller, agile warehouses near major consumption centres like Delhi, Bengaluru, Kolkata, and Chennai, not just Mumbai. This makes you less vulnerable to a single regional lockdown or disaster.
"Where is my shipment?" is the worst question to be asked when you don't know the answer. A proper logistics risk assessment starts with visibility. You need technology that gives you a single source of truth.
Get Digital: This doesn't mean you need a multi-crore AI system tomorrow. It can start with simple GPS trackers on your trucks. It means a WMS (Warehouse Management System) that actually talks to your order system.
Share Data: Your logistics partners aren't just "vendors"; they are partners. You need to be able to share data seamlessly. When your 3PL partner (like a warehouse provider) can see your incoming stock before it arrives, they can plan. This visibility is the foundation of any real crisis management strategy.
Hope is not a strategy. You must have a business continuity logistics plan.
What-If Scenarios: Sit down with your team and ask the hard questions. What if our Mumbai warehouse floods in the monsoon? What if our main transport partner goes on strike? What if there's another fuel price hike of 30%?
Write It Down: A plan in your head isn't a plan. It needs to be a written document that outlines who does what and when. Who makes the call to switch to the backup supplier? Who is authorised to approve the extra air freight cost?
This is the part everyone forgets.
You can buy the best software. You can sign contracts with 10 different suppliers. You can build five new warehouses.
But who is going to run it all when the crisis hits?
Your new WMS is useless if your warehouse staff isn't trained to use it. Your "Plan B" is just a piece of paper if your facility manager doesn't know how to execute it under pressure.
Your people are your ultimate risk management tool.
This is where the entire concept of supply chain resilience connects back to Human Resources. The post-pandemic lesson is that you don't just need a resilient system; you need a resilient workforce.
Trained for Agility: You need warehouse staff who are cross-trained. Your "inbound" team should know how to do "outbound" packing. Your facility team needs to be trained in new health and safety protocols (not just fire drills anymore).
Empowered to Act: Your on-ground manager needs to be empowered to make quick decisions, not wait 24 hours for "Head Office" approval.
Supported by Experts: The management of this workforce—the hiring, the training, the compliance, the payroll—is now a mission-critical part of your supply chain.
This is exactly why we, at Express HR Solutions, are not just a "manpower" company. We are a strategic HR partner for the logistics and warehousing industry. We understand that finding a person to just work in a warehouse is easy.
Finding, training, and managing a team that is reliable, tech-savvy, and resilient enough to protect your business? That's the hard part.
That's what we do.
Don't wait for the next "unprecedented event" to test your supply chain. The time to build your resilience is now. It starts with a smart plan, the right tech, and the right people on the ground to make it all work.
Are your people and facilities as resilient as your strategy needs them to be?